Home Travel Tips Campervan fitouts: step-by-step Guide

Campervan fitouts: step-by-step Guide

Campervan fitouts: step-by-step Guide

Exploring Australia in a campervan is a dream for many backpackers. The freedom to travel at your own pace and the ability to camp in some of the country’s most stunning locations makes this mode of travel incredibly appealing. If you’re planning to equip your van or campervan for the ultimate road trip, this step-by-step guide will help you through the process, ensuring you create a comfortable and functional mobile home.

Choose the right van – Step 1

Compare the different models

Several brands of vans are sold in Australia. The most common are : Toyota Hiace, Mitsubishi Delica, L300, Kia Pregio, etc… According to your needs and your project, we advise you to make a comparative table with the strong points / weak points of each model. For example, the Kia Pregio, has many advantages including a chain distribution and not by timing belt (unbreakable), it has a diesel engine (faster), and a consumption of less than 10l/100km guaranteeing more than 700 km per tank. Moreover, it is one of the most recent models at affordable prices.

Compare prices

The next important thing to do is to see what the market is like, especially in the city where you are thinking of buying your vehicle. You will surely find many offers, with big price differences and different mileage… Another important point to take into account is that empty vans will be much cheaper.

Several months before your departure and when you think you have found the model that suits you, we advise you to check the ads regularly. This will give you an idea of the evolution of the market and the prices.

Plan your Fitout: Step 2

Assess your needs

Before you start, consider how you plan to use your campervan. Think about the following:

  • Duration of Trips: Short weekend getaways or extended road trips?
  • Travel Companions: Solo travel, with a partner, or group trips?
  • Activities: Surfing, hiking, or simply relaxing?

Budget

Set a budget for your fitout. Be realistic about costs and prioritize essential items first. It’s possible to do a budget fitout, but some items might require more investment. See below for a price idea.

Layout design

Sketch a layout for your campervan. Consider where you’ll place the bed, kitchen, storage, and any other features you need. Look for inspiration online and in campervan communities.

Buy the equipment – Step 3

The next step is to fit it out and DIY and car stores will become your best allies during this period. Bunnings, Super Cheap Auto and Ikea will be the best places to find the equipment you need. Kmart and BigW can also be useful stores for everything that is buying storage, small accessories.

As for tools, consider checking Marketplace or Gumtree to buy them second hand. This will make you save a lot of money.

Campervan Conversion – A step-by-step guide

Floor

Thoroughly clean the interior and inspect for any repairs needed. Check for rust, leaks, or mechanical issues and address them before starting your fitout.
Then lay out the floor with 3mm thick plywood (over the entire surface) and linoleum flooring on top. Choose durable, easy-to-clean materials such as vinyl, laminate, or carpet tiles. Ensure the flooring is water-resistant and can withstand wear and tear.

Cut the flooring to fit your van’s layout. Use adhesive to secure it in place, making sure it lies flat and covers all areas.

van fitouts floor

  
campervan fitouts floor

 

Bed

You can buy a folding bed at IKEA. On a Kia it is likely that you will have to raise it by 10cm with the help of cleats because the rear wheel can get in the way. The good point is that this will also allow you to save space in storage under the sofa bed.

campervan bed
van bed

Another option is to construct a sturdy bed frame using plywood or timber. Consider a design that allows for storage underneath. A popular choice is a platform bed with lift-up or pull-out compartments. Build cabinets and storage units to fit your layout. Use lightweight materials to avoid adding too much weight to the van. Ensure all units are securely fastened to prevent movement while driving.

Kitchen

It is easier to install the kitchen area at the back of the van. It’s also more convenient for ventilation when cooking, and you can shelter under the back door if it rains. Separate the kitchen area from the sleeping area with a plywood board.

Install a countertop using materials like plywood or butcher block. Add a sink with a water pump system and a grey water tank for drainage. Portable sinks with hand pumps are a budget-friendly option. Use a 12V water pump for running water in the sink. Connect it to your water tanks and ensure it operates smoothly.

You can then arrange it to your liking with storage units purchased at Kmart (or recovered on the street – quite common in big cities).

Choose between a 12V refrigerator or an ice cooler, depending on your budget and power setup. Secure the fridge or cooler to prevent it from moving while driving. You will find electric cooler at affordable prices and of good quality at Super Cheap Auto.

campervan fitouts 5
campervan fitouts 6

Electrical System

The most important thing is to remember to isolate the two batteries from each other when they are connected in parallel as here, otherwise there is a danger. And also that the batteries are relatively identical (Volts/Ampere) even if it is not mandatory. When you buy the batteries, you will have an installation manual that details how to do it, step by step. It is important to follow all the steps.

It’s best to get expert advice to do everything the right way. That’s safer, especially if you don’t have any knowledge about it.

If you don’t drive a lot, the second battery will not hold the charge well to continuously power the cooler. In this case you could install a solar panel on the roof of your vehicle. The installation is quite simple, you just have to think to isolate it from the second battery and to dimension well the installation. For ex: 12v cooler consumes 43W + 1 computer + 2 tel, we turn around 75W so a 90W panel will be perfect). You can go to specialized stores like RoadTechMarine. They will give you everything ready to use! Plan a budget of about 500$ for the installation of a panel.

Install LED lights for energy-efficient illumination. Consider both overhead lights and task lighting for specific areas like the kitchen and bed.

van electricity
van solar panel

Comfort and Decor

Choose a comfortable mattress or foam pad. Use fitted sheets and bedding that are easy to clean and store.

Install curtains or blinds for privacy and to block out light. Use curtain rods or magnetic strips for easy installation.

Personalize your campervan with decor that makes it feel like home. Add cushions, rugs, and wall hangings to create a cozy atmosphere.

How much does it cost to fit out a van?

Altogether count more than 7,000 AUD. That sounds like a lot of money. However, considering that you can resell the van- and for a much higher price – it is not that much. Moreover, you can convert the campervan according to your needs and ideas. Campervan fitouts always depend on a travellers needs.

List of expenses

AchatsEnseignePrix
VanJP Car Rentals$7000
Folding bedIkea$350
Bed storagesIkea$39,99
Portable stoveBCF$49,99
Water tank (10L)Coles$6
Petrol can (20L)Kmart$25
Gas bottleBCF$44,99
Gas bottle containerBCF$10
BlanketsKmart$25
Duvet coverKmart$20
SheetsKmart$20
KitchenwareKmart$50
Plastic containersKmart$15
Camping tableKmart$19
Camping chairsKmart$58
ToolboxKmart$20
Plywood boards for the floorBunnings$20
Linoleum for the floorBunnings$43,50
RadioSuper Cheap Auto$129
Adapter for the radioAutoBarn$39,98
DetergentsBunnings$14,82
Electric ConverterBunnings$91,18
BatterySuper Cheap Auto$219
CouplingSuper Cheap Auto$100
Insulation TapeBunnings$2,10
Small items for electronicsSuper Cheap Auto$85,50
SawBunnings$7,94
DrillBunnings$40
SunscreenSuper Cheap Auto$8,69
Lamp holderBunnings$48,06
Various home improvement productsBunnings$35,86
Storage SystemsKmart$22,80
BBQ equipmentKmart$8
RefrigeratorSuper Cheap Auto$230
Camping LightSuper Cheap Auto$33,58
Rear equipmentBunnings$33,26
Rear storage compartmentBunnings$13
MeterSuper Cheap Auto$35
Snorkelling GearRay’s Outdoors$59
Cable LugsSuper Cheap Auto$12
Cigarette lighterAuto Pro$12
AngleBunnings$4
ShelfMitre10$42
Rear CoverSuper Cheap Auto$10
Solar PanelRoadTechMarine$430
PuttyBunnings$20
Ventilator 12vRoadTechMarine$25
VoltmeterRoadTechMarine$20,95
TentBig W$18
CarpetBCF$20
MiscellaneousSuper Cheap Auto$45
  

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